China Custom-Made Grey ABS Plastic Injection Molded Building Block Toy Parts manufacturer

Product Description

Personalized-made grey Abdominal muscles plastic injection molded creating block toy components

 

Detailed Photographs

 

Basic info & coverage for our OEM/ODM plastic injection mould:

Detailed info for mould metal
Mould material Hardness Mould life
P20 HRC 28-33 >300,000 photographs
718 HRC 33-36 >500,000 pictures
H13 HRC >43 >800,000 shots
2344 HRC >48 >800,000 photographs
S136 HRC 48-52 >1,000,000 photographs

Lead Time :

Amount(Sets): 1 – 1 >1
Est. Time(day): 30~45 To be negotiated

 

Description of Ambition Plastic Injection Moulds:
Mould substance: 45#, P20, 718, 2738, NAK80, S136, H13, 1.2344 etc.
Mould base: LKM, HASCO, and many others.
Standard Component: DME, HASCO, JIS, and so forth.
Cavity: Solitary/Multi
Runner: Sizzling/Chilly
Mould existence: ten,0000~5,000,000shots
Layout software: UG, PROE, CAD, SolidWorks, etc.
Plastic material: PP, Pc, PE, PS, PU, Stomach muscles, PVC, PA, POM, PMMA, PET, PPR, and many others.
Shipping time: 40–60days
Deal: Wood Scenario
Supply: By Sea 
Specs: Is dependent on the customer’s demands
Method Machine: CNC, Large-Pace Carver, EDM, Wire Lower, Driller, Grinder, fly cutter, and so forth.

Ambition Mould Trade Procedure:

one. Quote According to the sample, drawing, and specific requirements.
2. Dialogue Mildew materials, cavity variety, price, runner, payment, and so forth.
3. S/C Signature Acceptance for all the things
4. Advance Pay 50% by T/T
five. Solution Layout Examining We examine the merchandise layout. If some place is not best, or can not be done on the mould, we will deliver the client the report.
6. Mould Design We make mould design and style on the foundation of verified merchandise patterns and deliver them to the customer for affirmation.
seven. Mold Tooling We begin to make mildew soon after the mold style verified
8. Mould Processing Send out report to client once every week
nine. Mold Screening Deliver demo samples and consider-out stories to the client for confirmation
10. Mold Modification In accordance to the customer’s feedback
11. Balance Settlement fifty% by T/T following the customer approves the trial sample and mould quality.
twelve. Shipping and delivery Delivery by sea or air. The forwarder can be designated by your aspect.

    

Firm info:

Established in 2571, We are focused to delivering our clients with the greatest degree of plastic mold production & injection molding services. 

We often insist on the idea of client pleasure and qualities. We have established some examples of buyers in distinct countries for new customer referrals. We truly hope that we can create a long-expression enterprise relationship with CZPT cooperation with you.

We can make all sorts of plastic injection mould including automotive part moulds, beauty component moulds, medical part molds, home appliance moulds, electronic portion moulds and so on.

We have rich experience in creating custom-made plastic injection mould. Deliver me the inquiry with the drawing and need (metal uncooked content, cavity no. and many others) for mould, and I will reply to you inside of 24 several hours and quote for you inside 2 working days. 

       

Why Choose Us:
 

Ideal layout, competitive price
More than ten years’ Rich experience in this subject
Specialist in style & making plastic mould
A single quit solution
On-time shipping and delivery
Best following-sale support
Specialised in all sorts of plastic injection moulds

Packaging & Shipping and delivery:

    

FAQ:
 

1. Q: I have an idea for a new product, but I don’t know if it can be manufactured. Can you help?
 A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling, and likely set-up costs.

2. Q: What are the advantages of having my parts manufactured locally?
 A: We can offer quick reaction times to any changes in specification, batch size, or material. We can ship small or large quantities anywhere in North The usa, and Europe overnight to accommodate unforeseen changes in demand.

three. Q: My components have already been developed in CAD. Can you use the drawings?
 A: Yes! DWG, DXF, IGES, Solid works and STP, X_T          files can all be used to generate quotes, models, and mold tools – this can save time and money in producing
 your parts.

4. Q: Can I test my idea/component before committing to mold tool manufacture?
 A: Of course, we can use CAD drawings to make Prototype models for design and functional evaluations or marketplace tests.

five. Q: What type of plastic is best for my design/part?
 A: Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.

  

six. Q: What type of mould tool do I need?
 A: Mould tools can be either a single cavity (one part at a time) or multi-cavity (2,4, 8, or 16 parts at a time). Single-cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend the 
best tooling option for you.

 

seven. Q: Ok, I’ve decided to go ahead with my project. How long will it take to get my parts?
   A: It can take 3 to 6 weeks to have the mould tool manufactured depending on the part’s complexity, size, and the number of impressions/ cavities (single or multiple). After we receive your final approval on the tool’s preliminary layout, you can expect delivery of T1 parts within 3-6 months. And in the course of the mold constructing process, mould builds Weekly Update will be supplied to you each and every week for your greater comprehension of the producing progress in our workshop.

 

US $1,000-20,000
/ Set
|
1 Set

(Min. Order)

###

Warranty: 3 Years
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode

###

Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Detailed info for mould steel
Mould material Hardness Mould life
P20 HRC 28-33 >300,000 shots
718 HRC 33-36 >500,000 shots
H13 HRC >43 >800,000 shots
2344 HRC >48 >800,000 shots
S136 HRC 48-52 >1,000,000 shots

###

Quantity(Sets): 1 – 1 >1
Est. Time(day): 30~45 To be negotiated

###

Description of Ambition Plastic Injection Moulds:
Mould material: 45#, P20, 718, 2738, NAK80, S136, H13, 1.2344 etc.
Mould base: LKM, HASCO, etc.
Standard Component: DME, HASCO, JIS, etc.
Cavity: Single/Multi
Runner: Hot/Cold
Mould life: 10,0000~5,000,000shots
Design software: UG, PROE, CAD, SolidWorks, etc.
Plastic material: PP, PC, PE, PS, PU, ABS, PVC, PA, POM, PMMA, PET, PPR, etc.
Delivery time: 40–60days
Package: Wooden Case
Delivery: By Sea 
Specifications: Depends on the customer’s requirements
Process Machine: CNC, High-Speed Carver, EDM, Wire Cut, Driller, Grinder, fly cutter, etc.

###

1. Quote According to the sample, drawing, and specific requirements.
2. Discussion Mold material, cavity number, price, runner, payment, etc.
3. S/C Signature Approval for all the items
4. Advance Pay 50% by T/T
5. Product Design Checking We check the product design. If some position is not perfect, or can not be done on the mould, we will send the customer the report.
6. Mould Design We make mould design on the basis of confirmed product designs and send them to the customer for confirmation.
7. Mold Tooling We start to make mold after the mold design confirmed
8. Mold Processing Send report to customer once each week
9. Mold Testing Send trial samples and try-out reports to the customer for confirmation
10. Mold Modification According to the customer’s feedback
11. Balance Settlement 50% by T/T after the customer approves the trial sample and mould quality.
12. Delivery Delivery by sea or air. The forwarder can be designated by your side.

###

Best design, competitive price
Over 10 years’ Rich experience in this field
Professional in design & making plastic mould
One stop solution
On-time delivery
Best after-sale service
Specialized in all kinds of plastic injection moulds
US $1,000-20,000
/ Set
|
1 Set

(Min. Order)

###

Warranty: 3 Years
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode

###

Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Detailed info for mould steel
Mould material Hardness Mould life
P20 HRC 28-33 >300,000 shots
718 HRC 33-36 >500,000 shots
H13 HRC >43 >800,000 shots
2344 HRC >48 >800,000 shots
S136 HRC 48-52 >1,000,000 shots

###

Quantity(Sets): 1 – 1 >1
Est. Time(day): 30~45 To be negotiated

###

Description of Ambition Plastic Injection Moulds:
Mould material: 45#, P20, 718, 2738, NAK80, S136, H13, 1.2344 etc.
Mould base: LKM, HASCO, etc.
Standard Component: DME, HASCO, JIS, etc.
Cavity: Single/Multi
Runner: Hot/Cold
Mould life: 10,0000~5,000,000shots
Design software: UG, PROE, CAD, SolidWorks, etc.
Plastic material: PP, PC, PE, PS, PU, ABS, PVC, PA, POM, PMMA, PET, PPR, etc.
Delivery time: 40–60days
Package: Wooden Case
Delivery: By Sea 
Specifications: Depends on the customer’s requirements
Process Machine: CNC, High-Speed Carver, EDM, Wire Cut, Driller, Grinder, fly cutter, etc.

###

1. Quote According to the sample, drawing, and specific requirements.
2. Discussion Mold material, cavity number, price, runner, payment, etc.
3. S/C Signature Approval for all the items
4. Advance Pay 50% by T/T
5. Product Design Checking We check the product design. If some position is not perfect, or can not be done on the mould, we will send the customer the report.
6. Mould Design We make mould design on the basis of confirmed product designs and send them to the customer for confirmation.
7. Mold Tooling We start to make mold after the mold design confirmed
8. Mold Processing Send report to customer once each week
9. Mold Testing Send trial samples and try-out reports to the customer for confirmation
10. Mold Modification According to the customer’s feedback
11. Balance Settlement 50% by T/T after the customer approves the trial sample and mould quality.
12. Delivery Delivery by sea or air. The forwarder can be designated by your side.

###

Best design, competitive price
Over 10 years’ Rich experience in this field
Professional in design & making plastic mould
One stop solution
On-time delivery
Best after-sale service
Specialized in all kinds of plastic injection moulds

Importance of Wall Thickness in Injection Molded Parts

When designing injection molded parts, it is important to keep the wall thickness uniform. Uneven wall thickness can lead to warping and sinking. To minimize these problems, injection molded parts should have a wall thickness of 40 to 60 percent of the adjacent wall. The thickness of the wall should also fit within the range recommended for the resin that is being used. If the wall thickness is too thick, it should be cored out. Unnecessary wall thickness alters the dimensions of the part, reduces its strength, and may require post-process machining.

Designing out sharp corners on injection molded parts

Injection molded parttDesigning out sharp corners on injection molded components can be a challenging process. There are several factors to consider that impact how much corner radius you need to design out. A general rule is to use a radius that is about 0.5 times the thickness of the adjacent wall. This will prevent sharp corners from occurring on a part that is manufactured from injection molding.
Sharp corners can obstruct the flow of plastic melt into the mold and create flaws on parts. They can also cause stress concentration, which can compromise the strength of the part. To avoid this, sharp corners should be designed out. Adding radii to the corners is also an effective way to avoid sharp angles.
Another common problem is the presence of overhangs. Injection molding parts with overhangs tend to have side-action cores, which enter from the top or bottom. As a result, the cost of making these parts goes up quickly. Moreover, the process of solidification and cooling takes up more than half of the injection molding cycle. This makes it more cost-effective to design parts with minimal overhangs.
Undercuts on injection molded parts should be designed with a greater radius, preferably one or two times the part’s wall thickness. The inside radius of corners should be at least 0.5 times the wall thickness and the outside radius should be 1.5 times the wall thickness. This will help maintain a consistent wall thickness throughout the part. Avoiding undercuts is also important for easy ejection from the mold. If undercuts are present, they can cause a part to stick inside the mold after it has cooled.
Keeping wall thickness uniform is another important issue when designing plastic parts. Inconsistent wall thickness will increase the chance of warping and other defects.

Adding inserts to injection molded parts

Adding inserts to injection molded parts can be a cost-effective way to enhance the functionality of your products. Inserts are usually manufactured from a wide range of materials, including stainless steel, brass, aluminum, bronze, copper, Monel, nickel/nickel alloy, and more. Selecting the right material for your parts depends on the application. Choosing the correct material can help prevent defects and keep production cycles short. The insert material should be durable and resist deformation during the injection molding process. It must also be thin enough to provide the desired grip and have a proper mold depth.
The benefits of adding inserts to injection molded parts include the ability to design parts with unique shapes. These parts can be aesthetically pleasing, while still remaining durable and resistant to wear and tear. In addition, insert molding allows products to have a good external finish. In addition to being cost-effective, insert molding is considered a more efficient manufacturing method than other conventional methods.
Adding inserts to injection molded parts is an excellent way to enhance the strength and performance of your products. There are many different types of inserts, including threaded nuts, bushings, pins, and blades. Some types are even available with knurled outer surfaces that help them adhere to plastic.
In addition to being cost-effective, insert molding is environmentally friendly and compatible with many types of materials. Typical inserts are made of metal or plastic. Depending on the application, stiffening inserts may also be made from wood.

Importance of uniform wall thickness

Injection molded partThe uniformity of wall thickness is an essential factor in the plastic injection molding process. It not only provides the best processing results, but also ensures that the molded part is consistently balanced. This uniformity is especially important for plastics, since they are poor heat conductors. Moreover, if the wall thickness of an injection molded part varies, air will trap and the part will exhibit a poorly balanced filling pattern.
Uniform wall thickness also helps reduce shrinkage. Different materials have different shrinkage rates. For instance, thick parts take longer time to cool than thin ones. As the part’s thickness increases, cooling time doubles. This relationship is due to the one-dimensional heat conduction equation, which shows that heat flows from the center of the part toward the cooling channel. However, this relationship does not hold for all types of plastics.
The general rule for maintaining uniform wall thickness in injection molded parts is that walls should be no thicker than 3mm. In some cases, thicker walls can be used, but they will significantly increase production time and detract from the part’s aesthetic appeal and functionality. Furthermore, the thickness of adjacent walls should be no thicker than 40-60% of each other.
The uniformity of wall thickness is critical to the overall quality and efficiency of the injection molding process. An uneven wall thickness can cause twisting, warping, cracking, and even collapse. A uniform wall thickness also reduces residual stress and shrinkage. Injection molded parts are more stable when the wall thickness is uniform.
An injection molded part with thick walls can be problematic, especially when the molded parts are shaped like a cube. A non-uniform wall thickness can result in problems and costly retooling. Fortunately, there are solutions to this problem. The first step is to understand the problem areas and take action.

Using 3D printing to fabricate molds

splineshaftThe use of 3D printed molds allows manufacturers to manufacture a wide range of injection molded parts. However, 3D-printed molds are not as strong as those made from metallic materials. This means that they do not withstand high temperatures, which can degrade them. As such, they are not suitable for projects that require smooth finishing. In order to reduce this risk, 3D-printed molds can be treated with ceramic coatings.
Using 3D printing to fabricate injection molds can help reduce costs and lead times, allowing manufacturers to bring their products to market faster. This process also has the advantage of being highly efficient, as molds made using 3D printing can be designed to last for many years.
The first step in fabricating an injection mold is to design a design. This design can be complex or simple, depending on the part. The design of the mold can be intricate. A simple example of a mold would be a red cup, with an interior and exterior. The interior portion would have a large cone of material protruding from the other side.
Injection molding is an effective way to produce thousands of parts. However, many engineering companies do not have access to expensive 3D printers. To solve this problem, companies should consider using outside suppliers. In addition to speeding up the manufacturing process, 3D printing can reduce the cost of sample parts.
Plastic injection molding still remains the most popular method for high volume production. However, this process requires a large up-front capital investment and takes a while to adapt. Its advantages include the ability to use multiple molds at once, minimal material wastage, and precision dosing. With an increasing number of materials available, 3D printing can be a smart option for companies looking to manufacture a variety of plastic parts.
China Custom-Made Grey ABS Plastic Injection Molded Building Block Toy Parts     manufacturer China Custom-Made Grey ABS Plastic Injection Molded Building Block Toy Parts     manufacturer
editor by czh 2023-03-31