China Custom Plastic Injection Molding Plastic Part with high quality

Product Description

Product Description

Custom Plastic Injection Molding Plastic Part 
 

Common types of plastics are: polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS) and acrylonitrile-butadiene-styrene copolymer (ABS).

Steps of Order injection plastic parts
1.Negotiations:Quality,material,price,payment,delivery time item and so on.
2.Place an order:According customer’s drawing or sample.
3.R&D:According to customer’s requirements,we could design or improve 3D modeling.
4.CZPT Processing:CNC EDM machine prodcessing then assenbly and trial.
5.Sample confirm:we will send trial sample to customers.Before shiment,if the sample isn’t satisfied by customers.
we will modify CZPT until they are satisfied.
6.Mass Production:if customers need mass production of plastic procuts,we can offer.

Advantages of injection plastic parts
1.Competitive price
2.Continuance service and support
3.Diversified rich exprienced skilled workers.
4.Custom R&D program coordination.
5.Application exprtise
6.Quality,reliability and long product life.
7.Mature,perfect and excellence,but simple design.
 

Detailed Photos

 

Item

   Customized Injection Molded Plastic Parts With 20 Years Experience

Material

ABS, PC/ABS, PP, PC, POM(Delrin), Nylon 6, Nylon 6/6, PA 12, HDPE, LDPE, PS(HIPS),  SAN/AS, ASA, PVC, UPVC, TPE, TPR, PU, TPU, PET, PEI(Ultem), PSU, PPSU, PPE/PS, PTFE, GPPS, , PPO, PES, CA, etc.

Performance

UV Resistance, Heat Resistance, Fire Resistance, Good Flexibility, etc.

Certificate

IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 /REACH/ROHS/MSDS/LFGB/F D A

Drawing Format

.stp / .step / .igs /.stl /.dwg / .pdf. etc.

Color

Almost all PMS colors available.

Parameters

Inch, centimeter, millimeter, etc.

Function

Industrial parts /daily supply / Medical grade supply, etc.

Surface Treatment

Matte, Common polishing, Mirror polishing, Texture, Plating, Power Coating (Painting), Laser Engraving, Brushing, Marbling, Printing etc.

 

 

Company Profile

SWKS is an enterprise engaged in plastic product injection processing, plastic mold processing, precision mold production and maintenance. In the increasingly fierce competitive market, the scale of the factory continues to grow and expand, and it has now become a set of product injection production, mold manufacturing and maintenance, product assembly and packaging. And other integrated comprehensive production enterprises. The factory has strong technical force and advanced equipment. It is equipped with injection mold production and maintenance department. It has CNC machining center, precision electric discharge machine, wire cutting, precision surface grinder, milling machine, lathe equipment, etc. to provide support for injection molding production and ensure production progress. The company continuously trains employees in awareness, quality, technology and other aspects to demonstrate our superb injection molding, mold maintenance and other business capabilities, in order to win the heart of every customer.

Certifications

 

 

Packaging & Shipping

FAQ

1.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG…) with material, quantity and surface treatment information.

2. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.  

3.Will my drawings be divulged if you benefit?
No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.

4. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.  

5. How about the lead time?
Generally, 1-2 weeks for samples, 3-4 weeks for mass production.
 
6. How do you control the quality?
(1)Material inspection–Check the material surface and roughly dimension.
(2)Production first inspection–To ensure the critical dimension in mass production.
(3)Sampling inspection–Check the quality before sending to the warehouse.
(4)Pre-shipment inspection–100% inspected by QC assistants before shipment.

US $0.1-0.43
/ Piece
|
100 Pieces

(Min. Order)

###

Material: ABS
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: RoHS, ISO
Service: OEM/ODM Available
Surface Treatment: Polishing
Installation: Semi Fixed

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item
   Customized Injection Molded Plastic Parts With 20 Years Experience
Material
ABS, PC/ABS, PP, PC, POM(Delrin), Nylon 6, Nylon 6/6, PA 12, HDPE, LDPE, PS(HIPS),  SAN/AS, ASA, PVC, UPVC, TPE, TPR, PU, TPU, PET, PEI(Ultem), PSU, PPSU, PPE/PS, PTFE, GPPS, , PPO, PES, CA, etc.
Performance
UV Resistance, Heat Resistance, Fire Resistance, Good Flexibility, etc.
Certificate
IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 /REACH/ROHS/MSDS/LFGB/F D A
Drawing Format
.stp / .step / .igs /.stl /.dwg / .pdf. etc.
Color
Almost all PMS colors available.
Parameters
Inch, centimeter, millimeter, etc.
Function
Industrial parts /daily supply / Medical grade supply, etc.
Surface Treatment
Matte, Common polishing, Mirror polishing, Texture, Plating, Power Coating (Painting), Laser Engraving, Brushing, Marbling, Printing etc.
US $0.1-0.43
/ Piece
|
100 Pieces

(Min. Order)

###

Material: ABS
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: RoHS, ISO
Service: OEM/ODM Available
Surface Treatment: Polishing
Installation: Semi Fixed

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item
   Customized Injection Molded Plastic Parts With 20 Years Experience
Material
ABS, PC/ABS, PP, PC, POM(Delrin), Nylon 6, Nylon 6/6, PA 12, HDPE, LDPE, PS(HIPS),  SAN/AS, ASA, PVC, UPVC, TPE, TPR, PU, TPU, PET, PEI(Ultem), PSU, PPSU, PPE/PS, PTFE, GPPS, , PPO, PES, CA, etc.
Performance
UV Resistance, Heat Resistance, Fire Resistance, Good Flexibility, etc.
Certificate
IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 /REACH/ROHS/MSDS/LFGB/F D A
Drawing Format
.stp / .step / .igs /.stl /.dwg / .pdf. etc.
Color
Almost all PMS colors available.
Parameters
Inch, centimeter, millimeter, etc.
Function
Industrial parts /daily supply / Medical grade supply, etc.
Surface Treatment
Matte, Common polishing, Mirror polishing, Texture, Plating, Power Coating (Painting), Laser Engraving, Brushing, Marbling, Printing etc.

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Custom Plastic Injection Molding Plastic Part     with high quality China Custom Plastic Injection Molding Plastic Part     with high quality
editor by czh