China factory Hydraulic Steering Gear for Benz Sprinter 906 Volkwagen Crafter (9064600200/9064600400/9064600800/9064604800) plastic cogs

Product Description

1. Certificate: ISO9/90646
RENAULT MAGENEII 82// 82
RENAULT MAGENEIII FLUENCE 49571058R
PEUGEOT 206 4000.AP / 4000AP
NISSAN QASHQAI X-TRIAL T31 48001-JD900 / 48001-JD90B
NISSAN X-TRIAL T32 48001-4BA0B / 48001-4BA1B
NISSAN TIIDA(EPS) FASTBACK 48001-EW700/ 48001-EM308/ 48001-9U100/48001-BG10A/48001-EM30A/
NISSAN NEW TIIDA 48001-3DN1A
COROLLA 45510-01185
COROLLA 45510-57141
COROLLA AE90/EE92/EE96 85-89 45510-12220
STARLET 45510-10060
CAMRY 92- 44250-33410/44250-33411
RAV 4 96> 44250-42110/44250-42040
Vigo/Hilux 4WD 44250-0K040/44250-3A272
VIOS 44200-52A90
Prado 4 Runner 44200-60060
COROLLA AE 100 88-92 45510-12270/45510-12170
COROLLA AE101 93-97 44250-12560
COROLLA EE90 88-93 44250-12232/44250-57171
COROLLA AE82
COROLLA AE80/EE82 45510-12090
CORONA 81-84
CARINA/CORONA 90-93 45510-20050
TERCEL 44510-16190
HIACE (POWER) 90-93 “44250-26350/44250-28151/
44250-26200″
HIACE Van 90-95 45510-26571
TERCEL 94-99 45510-16190
LITEACE 92- 45510-28060
UCF10(LEXUS) 44250-50060
UCF20(LEXUS) 44250-55710/ 50160
CORLLA(ZRE15) 45510-57100
ACV30 MCV30 44250-33370 /33350
JZS160(LEXUS) 44250-35710/30180
GS300(LEXUS) 44250-30060
VCV10 MCV10 44250-33034
ZZE122 04- 44200-12760
VZJ9# (JEEP) 44200-60571
FZJ100 LAND CRUSIER 44250-60060
ST191(CAMRY) 44250-20581
ACV41 (CAMRY) 44200- 0571 0
AE92 CHINAMFG 44250-12232
3Y YR21(LITEACE) 44250-28571
TCR PREVIA 44250-28152
RZH104 (HIACE) 44250-26350
GRJ120 RZJ120 44200-35061/35051
AE100 CHINAMFG 44250-12560
JZS133 (CROWN) with induction 44110-30430
GXE10/IS200 44250-53571
ACA21 RAV4 44200-42120
JZS155 44250-30080
SXV10 SXV20 44250-33011
MCV30 44441-06040
RN8 CHINAMFG PICK-UP 44110-35280
ES300 44250-33052
FZJ100 03- 44250-65710
JZS147 44250-30060
AXP4# 44250-52280
ACR30 44200-28580
JZS133 44110-30430-1
Land cruiser 2571 44200-60170
toyota hiace 2005 44200-26501
toyota hiace 2005 44200-26480
TOYOTA VIOSE 44250-0D030
TOYOTA HIACE old 44300-86350
Toyota Landcrusier prado GRJ150 44200-65710
RZH104 HIACE “44250-26351”
TOYOTA RAV4 1993 44250-42120
LANDCRUISER HDJ100 UZJ100 2000/05 44200-65710
Toyota Tacoma 44200-0C571
Toyota trundra 44200-0C100
Toyota landcruiser 44200-60050
FJ80 44110-65712
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After-sales Service: 12 Months
Warranty: 12 Months
Type: Steering Gears/Shaft
Material: Aluminum, Steel, Rubber, Plastic
Automatic: Power
Standard: Standard
Customization:
Available

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How does the injection molding process contribute to the production of high-precision parts?

The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:

1. Tooling and Mold Design:

The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.

2. Material Control:

Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.

3. Injection Process Control:

The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.

4. Cooling and Solidification:

Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.

5. Automation and Robotics:

The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.

6. Process Monitoring and Quality Control:

Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.

7. Post-Processing and Finishing:

After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.

Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.

What is the role of design software and CAD/CAM technology in optimizing injection molded parts?

Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:

1. Design Visualization and Validation:

Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.

2. Design Optimization:

Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.

3. Mold Design:

Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.

4. Design for Manufacturability:

Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.

5. Prototyping and Iterative Design:

Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.

6. Collaboration and Communication:

Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.

7. Documentation and Manufacturing Instructions:

Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.

Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.

What industries and applications commonly utilize injection molded parts?

Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:

1. Automotive Industry:

The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.

2. Consumer Electronics:

Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.

3. Medical and Healthcare:

The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.

4. Packaging and Containers:

Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.

5. Aerospace and Defense:

The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.

6. Industrial Equipment:

Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.

7. Furniture and Appliances:

The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.

8. Toys and Recreational Products:

Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.

9. Electrical and Electronics:

Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.

10. Plumbing and Pipe Fittings:

The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.

In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.

China factory Hydraulic Steering Gear for Benz Sprinter 906 Volkwagen Crafter (9064600200/9064600400/9064600800/9064604800)  plastic cogsChina factory Hydraulic Steering Gear for Benz Sprinter 906 Volkwagen Crafter (9064600200/9064600400/9064600800/9064604800)  plastic cogs
editor by CX 2024-03-29