China Standard Customized Injection Molded Automotive Parts, Medical Devices, Electronic Component Molds, High-Quality Precision Plastic Injection Molded Parts, High-Quality P injection molding machine parts and functions

Product Description

Why choose Haoyou Mould?

Years of experience in the injection mold and molding industry.
We provide customers with one-stop solutions covering product concept, mold design, 3D printing, mold making, mold trial, plastic molding mass production.

A professional engineering team provides quick responses and solutions to any possible problems.
We provide project management charts for each moulding project and provide weekly reports to our clients to keep them updated on project status.

Haoyou mould, professional and trustworthy.

Haoyou mould business is as follows:

1) Precision injection mold.
2) Small batch injection molding.
3) Mold production, design mold.
4) Precision parts processing.

Product Image

Product Description

HS Code 35571603JL
Runner Hot Runner/Cold Runner
Installation Fixed
Standard Dme/Hasco
After-sales Service Spare Parts/Video Support
Surface Treatment Polishing,Mirror Polishing,Texture,EDM Marks, etc
Leadtime 4 Weeks to 12 Weeks
Specification Customized
Application Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware, Garden Tool Parts, Telecom, Optical Parts
Design Software Ug/Solidwork/CAD/PRO-E/Power Mill
Customized Customized
Mold Life 500,000 to 1,000,000 Shots
Transport Package Wooden Cases, Wooden Pallets,Carton
Origin China
Production Capacity 5000 pieces/year

Trade Flow

Our Signature Products
OEM/ODM

Company Profile

     HangZhou Haoyou Mold Co., Ltd. is mainly engaged in mold production and mold injection parts. The company was founded in 2019 and has 5 years of experience in mold export. It is located at 666 HangZhou Avenue, Tong’an District, HangZhou, ZheJiang Province. With the business purpose of “honesty, strength first, customer satisfaction”; The business philosophy of customer first, quality first and service first; Quality, delivery, innovation and service are our consistent pursuit and objectives. In order to provide customers with thoughtful and fast service guarantee, we have won the trust and support of customers with excellent product quality. We will meet new opportunities and challenges with the spirit of continuous improvement. The business scope of the company includes: mold customized manufacturing, plastic injection parts production, labor protection product production, mechanical parts, auto parts and medical parts customization, 3D/2D mold design drawings and product design drawings, engineering technology research and experimental development, information technology consulting services, technology development, technology consulting, etc.

Packaging & Shipping

    The goods will be sent out in about 4-6 weeks. Generally, the molds will be packed in wooden boxes, and the injection products will be packed in cartons. The modes of transportation are mainly by sea and air. If you have any other needs, you can contact us to change the packaging and shipping.

 

Q&A

Q1:  Are you a trading company or a manufacturer?
A: We are the manufacturer as you can see our workshop as shown above.
Q2: What kind of trade terms can you do?      
A: Ex-factory price, FOB price, CIF price
Q3: What are your payment terms?     
A: Can be discussed in detail
Q4: Do you support foundry?       
A: Yes, we can produce by technical drawing or sample.
Q5: What can our company provide?
A: Haoyou Mould is not only a professional manufacturing and injection molding production factory, but also can provide useful suggestions for your design and material selection from the manufacturing point of view. We want to be your best partner for all challenges and will provide you with good service, good price, good quality and good delivery time.
Q6:  What does our company usually do when we receive inquiries from customers?
A: We respect every customer. If you have 3D drawings, we will review the drawings and provide DFM report, then do mold design, make mold and trial. If you only have an idea and no drawings, we can help you with the design work to realize the “idea”.
Q7:  What is the delivery time?
A: From 3 weeks to 8 weeks, it all depends on the complexity of the mold. In the mold field, the soft fire sweetens the malt. If your project is urgent, we can do our best to accommodate your request!
Q8:   How many samples can I get for free?
 A: We provide multiple sample lenses for free with each trial version.
Q9: How to ensure the mold quality?
A: We have different processes to ensure mold quality
        1. We have a footprint to provide you with a full-size report of the sample;
        2. For some key projects or products, we have PPAP process to ensure that the molds are in good condition and can stabilize injection molding products for mass production;
        3. We can also have a small PO run to check the mold status;
        4. We have professional mold inspection report before shipment;
        5. You can have a third party inspection, or you can inspect the mold on site before shipment.
About us
    Our company has a variety of molds, when you are satisfied with our products, you can contact us, if you provide design drawings, we can provide high-quality services and create the best quality molds for you; if you do not have Design drawings, we can also make design drawings as required, and then build molds according to the design drawings, or we can replace.

    Because we are a mold customization company, our products need professional customization. Our company needs to provide you with 3D design drawings or product design drawings before providing you with quotations. If you are interested in purchasing our products, you may need to provide design drawings first. Thank you for your cooperation. We sincerely look CZPT to your arrival.

 

Warranty: 12 Months
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: ABS
Process Combination Type: Compound Die
Samples:
US$ 0.2/Piece
1 Piece(Min.Order)

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Customization:
Available

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Injection molded partt

Design Considerations for Injection Molded Parts

There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.

Design factors

To get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.

Materials

There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.

Process

Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.

Overhangs

Injection molded parttOverhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.

Cost

Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.

Reliability

While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.

Design for manufacturability

Injection molded parttWhen designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
China Standard Customized Injection Molded Automotive Parts, Medical Devices, Electronic Component Molds, High-Quality Precision Plastic Injection Molded Parts, High-Quality P   injection molding machine parts and functionsChina Standard Customized Injection Molded Automotive Parts, Medical Devices, Electronic Component Molds, High-Quality Precision Plastic Injection Molded Parts, High-Quality P   injection molding machine parts and functions
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