China Standard Rhd Steering Gear for CHINAMFG Livina Tiida 48001-Cj41A/ 48001-Ew000/48001-1u60A/48001-1u70A/ 48001-3rh1a/48001-Cj41A/ 48001-ED00A/48001-ED01A plastic cogs

Product Description

1. Certificate: ISO9-1
8-97943-521-1
8-97234439-3
53601-SDA-Q04
53601-SDA-A02
53601-SEA-E12
MB489405
MR333503
8-97943520-1
53601-TAO–0
8-98231299-0
8-98229842
53601-SWA-571
53601-SWA-A01
442-4
442-0
8-97944520-0
8-97234439-3
8-97944518-0

377422065C
169571682GG
94758907
46540678
46539571
46539571
7E1422061HX
7E1422061J

44250-33330
44250-5711
44250-33340

8D1422065J
8D1422052B
8D1422052X
8D1422069F
44250-06270
442-0
442-0
8-97946130-1
44250-5711
44250-04040
96535298
CA100159160
93238311
95238311
57700-4F000
57700-4H100
DM765519
57700-0Q000
57700-1Z000
57700-1M500
57700-2S100
57700-4Q000
57700-1F000
57700-2E000
7832866
7L8422062G
57700-2B210
57700-0W100
0K60A-32-110
57700-2D000
45510-52040
45510-0D180
45500-28080
45510-28160
45510-58571
45510-58030
4410A454
45510-BZ230
53400-T7A-H99
53400-T7A-J02
53400-T7S-T01
45500-57130
45510-BZ160
45510-BZ120
45510-02600
45510-12410
45510-57100
45510-57101
45510-42571
45510-42140
45510-42060
45510-BZ280
45510-12290
45510-47571
45510-47011
45510-47012
45510-68571
53400-T5A-J01
45510-47060
45510-47070
45510-0D500
45510-0D550
45510-0D460
45510-47571
48001-JG00B
 48001-JG00A
45510-BZ090
D652 32-110A
8V51-3200-B299
D653-32-110B
PW922623
53400-T5G-H0B
56500-1J950
45510-BZ330
45510-58060
45510-47080
45510-OD250
45510-52140
45510-57141/12391
45510-47040
45510-48040
45510-12450
45510-12390
45500-57130
45500-57100
45510-57142
53400-T7A-H01
53400-T7A-H02
45510-06041
45510-06061
45510-BZ130
45500-BZ120
45510-57180
48001-4EH0A
45510-0D430
45510-OD490
45510-OR030
45510-42030
45510-42100
45510-42160
45510-12280
45510-57150
45510-57170
53400-T5G-H01
53400-T5R-A02
45510-OE571
45510-48571
48001-ED51A
48001-ED500
49001-ED500
48001-3DN1A
48001-3SG1A
48001-3DN0A
48001-JD900
48001-JM00C
48001-4BA0A
48001-4BA0B
48001-1KA0D
48001-1KA0A
48001-1KA0B
DF7132110A
8V513200CE
DF7132110A
56500-4V000
56500-A7000
56500-2W100
56500-D3000
56500-D1500
56500-F2100-C
56500-F2100
56500-H8200
45510-57150
45510-47030
45510-47571
45510-48080
48001-3AW0A
48001-1HK0A
38001-1HB8A
48001-1HB9A
48001-9KE1B
48001-3AR0A
45510-57120
45510-47160
DA6A-32-110A
48001-3NA0B
45500-05030
45510- 0571 1
45510- 0571 1
45510-76571
6RU423057K
6RU423057M
56500-3X200
56500-3X000
56500-F9100
56500-H6000
56500-H8200
26270781
90921300
45510-0E060
45510-02690
6RD423057K
42519771
CN153A500AA
48001-3SG1A
56500-C1000/3000
56500-D4000
56500-3Q000
45510-02630/57190
GHT2-32-110
BJ832110
48001-5RB0B
48001-5RF0A
TK48-32-110A
10671656
4048.A4
48500-77500
45510-87702
45510-27030
45510-27050
45510-27571

Welcome to customized order!

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After-sales Service: 12 Months
Warranty: 12 Months
Type: Steering Gears/Shaft
Material: Aluminum, Steel, Rubber, Plastic
Automatic: Power
Standard: Standard
Customization:
Available

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What factors influence the design and tooling of injection molded parts for specific applications?

Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:

1. Functionality and Performance Requirements:

The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.

2. Material Selection:

The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.

3. Part Complexity and Geometry:

The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.

4. Manufacturing Cost and Efficiency:

The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.

5. Moldability and Mold Design:

The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.

6. Regulatory and Industry Standards:

Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.

7. Assembly and Integration:

If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.

8. Aesthetics and Branding:

In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.

Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.

Can you describe the various post-molding processes, such as assembly or secondary operations, for injection molded parts?

Post-molding processes play a crucial role in the production of injection molded parts. These processes include assembly and secondary operations that are performed after the initial molding stage. Here’s a detailed explanation of the various post-molding processes for injection molded parts:

1. Assembly:

Assembly involves joining multiple injection molded parts together to create a finished product or sub-assembly. The assembly process can include various techniques such as mechanical fastening (screws, clips, or snaps), adhesive bonding, ultrasonic welding, heat staking, or solvent welding. Assembly ensures that the individual molded parts are securely combined to achieve the desired functionality and structural integrity of the final product.

2. Surface Finishing:

Surface finishing processes are performed to enhance the appearance, texture, and functionality of injection molded parts. Common surface finishing techniques include painting, printing (such as pad printing or screen printing), hot stamping, laser etching, or applying specialized coatings. These processes can add decorative features, branding elements, or improve the surface properties of the parts, such as scratch resistance or UV protection.

3. Machining or Trimming:

In some cases, injection molded parts may require additional machining or trimming to achieve the desired final dimensions or remove excess material. This can involve processes such as CNC milling, drilling, reaming, or turning. Machining or trimming is often necessary when tight tolerances, specific geometries, or critical functional features cannot be achieved solely through the injection molding process.

4. Welding or Joining:

Welding or joining processes are used to fuse or bond injection molded parts together. Common welding techniques for plastic parts include ultrasonic welding, hot plate welding, vibration welding, or laser welding. These processes create strong and reliable joints between the molded parts, ensuring structural integrity and functionality in the final product.

5. Insertion of Inserts:

Insertion involves placing metal or plastic inserts into the mold cavity before the injection molding process. These inserts can provide additional strength, reinforce threaded connections, or serve as mounting points for other components. Inserts can be placed manually or using automated equipment, and they become permanently embedded in the molded parts during the molding process.

6. Overmolding or Two-Shot Molding:

Overmolding or two-shot molding processes allow for the creation of injection molded parts with multiple layers or materials. In overmolding, a second material is molded over a pre-existing substrate, providing enhanced functionality, aesthetics, or grip. Two-shot molding involves injecting two different materials into different sections of the mold to create a single part with multiple colors or materials. These processes enable the integration of multiple materials or components into a single injection molded part.

7. Deflashing or Deburring:

Deflashing or deburring processes involve removing excess flash or burrs that may be present on the molded parts after the injection molding process. Flash refers to the excess material that extends beyond the parting line of the mold, while burrs are small protrusions or rough edges caused by the mold features. Deflashing or deburring ensures that the molded parts have smooth edges and surfaces, improving their appearance, functionality, and safety.

8. Inspection and Quality Control:

Inspection and quality control processes are performed to ensure that the injection molded parts meet the required specifications and quality standards. This can involve visual inspection, dimensional measurement, functional testing, or other specialized testing methods. Inspection and quality control processes help identify any defects, inconsistencies, or deviations that may require rework or rejection of the parts, ensuring that only high-quality parts are used in the final product or assembly.

9. Packaging and Labeling:

Once the post-molding processes are complete, the injection molded parts are typically packaged and labeled for storage, transportation, or distribution. Packaging can include individual part packaging, bulk packaging, or custom packaging based on specific requirements. Labeling may involve adding product identification, barcodes, or instructions for proper handling or usage.

These post-molding processes are vital in achieving the desired functionality, appearance, and quality of injection molded parts. They enable the integration of multiple components, surface finishing, dimensional accuracy, and assembly of the final products or sub-assemblies.

Can you describe the range of materials that can be used for injection molding?

Injection molding offers a wide range of materials that can be used to produce parts with diverse properties and characteristics. The choice of material depends on the specific requirements of the application, including mechanical properties, chemical resistance, thermal stability, transparency, and cost. Here’s a description of the range of materials commonly used for injection molding:

1. Thermoplastics:

Thermoplastics are the most commonly used materials in injection molding due to their versatility, ease of processing, and recyclability. Some commonly used thermoplastics include:

  • Polypropylene (PP): PP is a lightweight and flexible thermoplastic with excellent chemical resistance and low cost. It is widely used in automotive parts, packaging, consumer products, and medical devices.
  • Polyethylene (PE): PE is a versatile thermoplastic with excellent impact strength and chemical resistance. It is used in various applications, including packaging, pipes, automotive components, and toys.
  • Polystyrene (PS): PS is a rigid and transparent thermoplastic with good dimensional stability. It is commonly used in packaging, consumer goods, and disposable products.
  • Polycarbonate (PC): PC is a transparent and impact-resistant thermoplastic with high heat resistance. It finds applications in automotive parts, electronic components, and optical lenses.
  • Acrylonitrile Butadiene Styrene (ABS): ABS is a versatile thermoplastic with a good balance of strength, impact resistance, and heat resistance. It is commonly used in automotive parts, electronic enclosures, and consumer products.
  • Polyvinyl Chloride (PVC): PVC is a durable and flame-resistant thermoplastic with good chemical resistance. It is used in a wide range of applications, including construction, electrical insulation, and medical tubing.
  • Polyethylene Terephthalate (PET): PET is a strong and lightweight thermoplastic with excellent clarity and barrier properties. It is commonly used in packaging, beverage bottles, and textile fibers.

2. Engineering Plastics:

Engineering plastics offer enhanced mechanical properties, heat resistance, and dimensional stability compared to commodity thermoplastics. Some commonly used engineering plastics in injection molding include:

  • Polyamide (PA/Nylon): Nylon is a strong and durable engineering plastic with excellent wear resistance and low friction properties. It is used in automotive components, electrical connectors, and industrial applications.
  • Polycarbonate (PC): PC, mentioned earlier, is also considered an engineering plastic due to its exceptional impact resistance and high-temperature performance.
  • Polyoxymethylene (POM/Acetal): POM is a high-strength engineering plastic with low friction and excellent dimensional stability. It finds applications in gears, bearings, and precision mechanical components.
  • Polyphenylene Sulfide (PPS): PPS is a high-performance engineering plastic with excellent chemical resistance and thermal stability. It is used in electrical and electronic components, automotive parts, and industrial applications.
  • Polyetheretherketone (PEEK): PEEK is a high-performance engineering plastic with exceptional heat resistance, chemical resistance, and mechanical properties. It is commonly used in aerospace, medical, and industrial applications.

3. Thermosetting Plastics:

Thermosetting plastics undergo a chemical crosslinking process during molding, resulting in a rigid and heat-resistant material. Some commonly used thermosetting plastics in injection molding include:

  • Epoxy: Epoxy resins offer excellent chemical resistance and mechanical properties. They are commonly used in electrical components, adhesives, and coatings.
  • Phenolic: Phenolic resins are known for their excellent heat resistance and electrical insulation properties. They find applications in electrical switches, automotive parts, and consumer goods.
  • Urea-formaldehyde (UF) and Melamine-formaldehyde (MF): UF and MF resins are used for molding electrical components, kitchenware, and decorative laminates.

4. Elastomers:

Elastomers, also known as rubber-like materials, are used to produce flexible and elastic parts. They provide excellent resilience, durability, and sealing properties. Some commonly used elastomers in injection molding include:

  • Thermoplastic Elastomers (TPE): TPEs are a class of materials that combine the characteristics of rubber and plastic. They offer flexibility, good compression set, and ease of processing. TPEs find applications in automotive components, consumer products, and medical devices.
  • Silicone: Silicone elastomers provide excellent heat resistance, electrical insulation, and biocompatibility. They are commonly used in medical devices, automotive seals, and household products.
  • Styrene Butadiene Rubber (SBR): SBR is a synthetic elastomer with good abrasion resistance and low-temperature flexibility. It is used in tires, gaskets, and conveyor belts.
  • Ethylene Propylene Diene Monomer (EPDM): EPDM is a durable elastomer with excellent weather resistance and chemical resistance. It finds applications in automotive seals, weatherstripping, and roofing membranes.

5. Composites:

Injection molding can also be used to produce parts made of composite materials, which combine two or more different types of materials to achieve specific properties. Commonly used composite materials in injection molding include:

  • Glass-Fiber Reinforced Plastics (GFRP): GFRP combines glass fibers with thermoplastics or thermosetting resins to enhance mechanical strength, stiffness, and dimensional stability. It is used in automotive components, electrical enclosures, and sporting goods.
  • Carbon-Fiber Reinforced Plastics (CFRP): CFRP combines carbon fibers with thermosetting resins to produce parts with exceptional strength, stiffness, and lightweight properties. It is commonly used in aerospace, automotive, and high-performance sports equipment.
  • Metal-Filled Plastics: Metal-filled plastics incorporate metal particles or fibers into thermoplastics to achieve properties such as conductivity, electromagnetic shielding, or enhanced weight and feel. They are used in electrical connectors, automotive components, and consumer electronics.

These are just a few examples of the materials used in injection molding. There are numerous other specialized materials available, each with its own unique properties, such as flame retardancy, low friction, chemical resistance, or specific certifications for medical or food-contact applications. The selection of the material depends on the desired performance, cost considerations, and regulatory requirements of the specific application.

China Standard Rhd Steering Gear for CHINAMFG Livina Tiida 48001-Cj41A/ 48001-Ew000/48001-1u60A/48001-1u70A/ 48001-3rh1a/48001-Cj41A/ 48001-ED00A/48001-ED01A  plastic cogsChina Standard Rhd Steering Gear for CHINAMFG Livina Tiida 48001-Cj41A/ 48001-Ew000/48001-1u60A/48001-1u70A/ 48001-3rh1a/48001-Cj41A/ 48001-ED00A/48001-ED01A  plastic cogs
editor by CX 2024-04-15